Question 1

What is a gaylord box?

Accepted Answer

A gaylord box is a large bulk container — typically 40×48 inches or 45×48 inches in footprint — designed to sit on a standard GMA pallet and hold bulk materials. The name 'gaylord' comes from the Gaylord Container Company, which popularized the format in the mid-20th century. Today it refers to any large bulk bin in that size class, regardless of manufacturer or material. PP corrugated gaylords are the reusable, waterproof alternative to single-use cardboard gaylord boxes.

Question 2

How much can a PP gaylord box hold?

Accepted Answer

Elipacko PP gaylord boxes are rated to 2,200 lbs (1,000 kg) static load. The actual fill weight depends on bulk density of your material — a 45-cubic-foot gaylord filled with water would theoretically hold about 2,800 lbs, but the structural rating is 2,200 lbs. Typical applications: grain (1,500–1,800 lbs), plastic resin (1,200–1,600 lbs), produce (400–900 lbs depending on product).

Question 3

How many times can a PP gaylord be reused?

Accepted Answer

With normal use and proper handling, Elipacko PP corrugated gaylords are designed for 50+ reuse cycles. In practice, many customers report 5–10 years of continuous use. The main failure modes are UV degradation from outdoor storage (PP corrugated degrades in prolonged direct UV exposure — store indoors when not in use) and impact damage from forklift tines. Neither is a material failure; both are avoidable with normal handling care.

Question 4

Do PP gaylords need ISPM-15 heat treatment for export?

Accepted Answer

No. ISPM-15 is an international phytosanitary standard that applies to wood packaging materials — crates, pallets, and dunnage made from raw wood. PP corrugated is a plastic material; it is not subject to ISPM-15 heat treatment requirements. This eliminates fumigation costs and delays at international borders, which is a meaningful logistics advantage for customers shipping gaylords internationally.

Question 5

What is the anti-dumping duty on PP gaylords from China?

Accepted Answer

PP corrugated products are not subject to US anti-dumping duties. The 0% ADD rate applies. This is distinct from some other plastics packaging categories that do carry ADD. Confirm the HTS code with your customs broker. Elipacko provides country of origin and material documentation for US Customs entry.

Question 6

Can PP gaylords be printed or custom colored?

Accepted Answer

Yes. Full-color printing directly on the PP corrugated face sheets is available — logos, barcodes, handling instructions, product identification. Custom Pantone color matching is available for the PP material itself. Minimum order for custom color or print is one 40HQ container; Elipacko can advise on unit quantities per container at your specified configuration.

Factor	Cardboard Gaylord	PP Corrugated Gaylord
Unit cost	~$8–$15	~$80–$140
Reuse cycles	1 (single-use) ✗	50+ ✓
Cost per trip (1,000 units/yr)	$8,000–$15,000/yr	$1,600–$2,800/yr (amortized)
Moisture resistance	Collapses when wet ✗	100% waterproof ✓
Disposal cost	OCC recycling or landfill	None (reused) ✓
Storage (empty)	Large footprint, bulky	Flat-pack, minimal footprint ✓
Product loss from moisture	Occasional ✗	Zero ✓
ISPM-15 (export)	N/A for cardboard ⚠	Not required ✓
ESG / sustainability	Single-use waste ✗	Closed-loop PP #5 ✓

Footprint	Height Options	Volume	Pallet Fit
48×40 in (GMA standard)	24 / 30 / 36 / 48 in	32–64 cu ft	Standard GMA wood or PP pallet
45×48 in	24 / 30 / 36 in	34–51 cu ft	Custom or 48×48 pallet
40×40 in	24 / 30 in	22–27 cu ft	Euro and 40×40 pallets
Custom	Any height	To specification	Any pallet spec

PP Gaylord Boxes —
2,200 lb Capacity.
Reusable. Waterproof.
No ISPM-15.

On This Page

What Is a Gaylord Box?

PP vs Cardboard Gaylords — Full Cost Analysis

The Hidden Cost of Cardboard: Product Loss

Standard Sizes and Custom Dimensions

Applications by Industry

PP Gaylord Boxes —2,200 lb Capacity.Reusable. Waterproof.No ISPM-15.