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🏗️ Heavy Duty Pallet Specialist

PP Plastic Pallets —
10,000 lb Static.
Racking-Rated.
No ISPM-15.

Heavy duty polypropylene pallets for industrial racking, cold chain, and export. Outlast wood 10:1. 100% waterproof, no splinters, no fumigation required for international shipment.

Heavy duty PP plastic pallet industrial warehouse — Elipacko USA PP plastic pallet racking compatible — Elipacko USA PP heavy duty pallet forklift ready — Elipacko USA PP gaylord on PP pallet ready for shipment — Elipacko USA
10,000+
lbs static load
2,200
lbs racking load
10+ yrs
Service life
0%
Anti-dump duty
No
ISPM-15 required
−40°F
Cold chain rated
Comparison

PP vs Wood Pallets — Full Comparison

Wood pallets dominate global pallet volume for one reason: low upfront cost. PP pallets cost 8–15× more per unit. But that's the wrong comparison — the right comparison is cost per trip, not cost per unit.

PropertyGMA Wood PalletPP Plastic Pallet
Unit cost$12–$25$90–$180
Typical trip life3–5 trips100–200+ trips ✓
Cost per trip$4–$8$0.90–$1.80 ✓
Static load2,500 lbs (new)10,000+ lbs ✓
Racking load2,200 lbs (new)2,200 lbs (consistent) ✓
Moisture resistanceAbsorbs moisture, warps ✗100% waterproof ✓
Splinter/nail hazardYes ✗None ✓
ISPM-15 exportRequired ✗Not required ✓
Food facility useRestricted ⚠Approved ✓
Weight35–70 lbs15–25 lbs ✓
Pest riskWood-boring insects ✗None ✓
RecyclableChipped, sometimes ⚠100% PP #5 ✓

Cost per trip at scale: At 1,000 pallets/year with 4-trip wood life and 150-trip PP life, annual pallet cost with wood is $5,000–$6,250. With PP (amortized over 150 trips), annual cost is $600–$1,200. The math favors PP at virtually any volume.

Product Types

PP Pallet Types — Corrugated vs Injection-Molded

PP Corrugated Pallets

Built from twin-wall PP corrugated sheet — the same material as Elipacko's gaylord boxes. Lighter than injection-molded options. Highest static load rating. Best for:

  • Floor storage and staging (no racking)
  • Export shipments where pallet weight matters
  • Food and produce cold chain
  • One-way or limited-trip applications

Available in 48×40 in GMA footprint and custom dimensions. 4-way entry standard.

Injection-Molded PP Pallets

Solid PP construction — heavier, higher racking load rating, better suited for repeated high-cycle forklift use. Best for:

  • Selective and drive-in racking systems
  • Automated warehouse systems (AS/RS)
  • High-frequency forklift cycling
  • Chemical and pharmaceutical facilities
  • Cleanroom and FDA environments

Nestable designs available — empty pallets nest 3:1 for return shipping and storage efficiency.

Load Ratings

Load Ratings Explained

Pallet load ratings are not interchangeable — static, dynamic, and racking ratings each describe a different loading condition:

Static Load Rating

The maximum weight the pallet can support when stationary on a flat floor. PP corrugated pallets excel here — 10,000+ lbs static is achievable because the corrugated PP sheet distributes load efficiently across the full floor contact area. This rating matters for long-term storage where product sits on pallets for extended periods.

Dynamic Load Rating

The maximum weight the pallet can support while being moved by a forklift or pallet jack. Dynamic load is lower than static because the tines create point loads on the deck. Elipacko PP pallets are rated to 4,400 lbs dynamic. GMA wood pallets are rated similarly, but degrade with each trip — a 5-trip-old wood pallet may have significantly less than its nominal dynamic rating due to nail loosening and slat damage.

Racking Load Rating

The maximum weight the pallet can support when suspended in a rack — either on two beams (selective rack) or cantilevered in other configurations. Racking is the most demanding load condition because the pallet deck is unsupported along its width, creating bending stress. Injection-molded PP pallets rated to 2,200 lbs in racking are the correct choice for rack storage; corrugated PP pallets are better suited to floor storage.

Food Safety